Explore Iron Casting Process We Adhere To

Design and
Manufacturing Capabilities

Casting predictions and analyses are performed by our engineers at Mahadev Precision Cast using preliminary design software and hardware equipment. When applied to highly stressed and safety-critical components, preliminary design services can reduce the risks and costs involved in various parts of the castings’ production process, resulting in an ideal casting solution.

Design for manufacture
Residual stress prediction
Liquid metal flow simulation
Structural stress modelling
Mechanical properties prediction
3D CAD modelling

Melt Shop

At the heart of our melt shop are various medium-frequency induction furnaces, which produces liquid metal in a wide range of grades. Key points about our melt shop

Manufacturing over 50 grades of Ductile and Grey Iron
Offering Ultra Clean Iron & ensuring the best quality
Exceptional agility in our Cast Iron production facilities

Moulding

We have employed one of the world’s most advanced automatic No-Make moulding line for heavy castings. At our foundry, we have implemented a cutting-edge fully automated track time system for rapid mould transitions and precise mould assembly.

Our customized robots are equipped with advanced gripping and lifting equipment that allows effective mould handling while completing critical operations like stripping, pouring, and cleaning easily. As automation technology continues to evolve, we are committed to staying ahead of the curve, delivering cost-effective and efficient manufacturing solutions, and surpassing our client’s expectations.

Paint Shop

At our in-house paint shop, we execute our painting process and cater to customers’ bespoke requirements for paint finishes. We carry out the painting process for castings using flow coating, spray coating, or dipping process methods. We meticulously follow the C3-C5 painting procedure. We provide our customers with a variety of paint finishes:

Multi-Coat Epoxy finish
Top and Primer Coats
Zinc Rich Primer Coating

We also offer customisation in paint to meet the unique needs of our customers.

Test House

Our autonomous testing facility offers a suite of mechanical and metallurgical testing solutions tailored to meet the needs of the industry. We possess an array of advanced methodologies for preparing and analyzing metals and alloys, accompanied by robust photographic and digital imaging functionalities to enhance our examination capabilities.

Metallurgical Testing Available
- Macro & Micro
- Anodized surface depth
- Grain size determination
Charpy Impact Testing
- Measuring projector for measuring ‘V’ and ‘U’ notch Charpys
Hardness testing, including micro and macro Vickers tests
Tensile Testing
Microscope Imaging

Project and Quality
Management

Quality is at the heart of every project we undertake, for which we have a dedicated Projects and Quality team that manages the process from initial order through final delivery. While a central quality function conducts an extensive internal audit program, internal quality assurance in each department of our organization monitors daily operations. Throughout production, we carry out several quality inspection activities.

Mahadev Group has built up its Quality Management Systems over time and earned accreditation to national and international standards, demonstrating its dedication to giving customers the best products and services and its commitment to ongoing development and improvement.

Following is a list of just a few of the accreditations we have

Quality Management
ISO 9001:2015

by Bureau Veritas

Environmental Management
ISO 14001:2015

by Bureau Veritas

Research and Development

In house Production of Coatings, Binders, and Resins

Innovation is the key to our success, and that’s the core principle of Mahadev Group. We manufacture our own Binders, Resins, and Foundry Auxiliaries. In this industry, differentiation matters a lot in terms of the fineness and richness of the products. Our primary strategy is to cater powerful products to our esteemed customers based on three prior performance metrics:

Enhanced Surface Finish,
Reduced Defects in Sand related Casting
Reduced usage of Sand Additives, Shots & Sand

Eco-friendly Operations

We always make an effort to increase yield, aim to include more environmentally friendly procedures in our production process, and make strides toward decreasing our overall energy consumption. At our research and development center, we simulate all of these things before actually putting them into effect at any of our manufacturing locations.